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Duplex Filter Assemblies

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DFH High Pressure Duplex Filter

DFH high pressure duplex operating pressures up to 3000 psi / 210 bar and flow rates up to 58 gpm / 184 lpm with DFE rated glass media element options.  DFH allows for element servicing without interrupting must have continuous hydraulic system operation.  Ideal for critical hydraulic systems such as HPU pump discharge, power gen EHC systems, wind turbine and marine hydraulics.

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DFN Low Pressure Duplex

DFN duplex operating pressures up to 888 psi / 63 bar and flow rates up to 58 gpm / 184 lpm with DFE rated glass media element options and higher with wire mesh media.  DFN allows for element servicing without interrupting must have continuous hydraulic & lube system operation.  Ideal for 24×7 critical systems such as  turbine seal oil, boiler feed pumps, FD-ID fan lube oil and more.  Upgrade antiquated Auto-Kleen filters to DFN.

 

DLF/DLFM High Flow Duplex

DLF / DLFM high flow duplex assemblies with operating pressure options up to 1,500 psi / 102 bar are available in coated steel or stainless steel materials to suit any fluid. Hy-Pro DFE rated coreless elements are available in a wide range of medias to handle any application from high viscosity lubricants to diesel fuel. DLF / DLFM duplexes allow filter element servicing without interrupting must have system flow and are ideal for critical high speed bearing lube pumping skids and other high flow applications.

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Fluid Conditioning Equipment

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CFU Compact Filter Unit

The CFU series portable Compact Filter Unit is designed for small gearboxes or reservoir conditioning and fluid transfer. The pneumatic driven pump option is ideal for explosion proof environment and material delivery systems as well as conveyors with many small gearboxes. The configuration of two elements in series reduces fluid processing time and allows balanced use of high efficiency glass media that can be combined with water removal capabilities.

Weight: 30 Lbs (14 Kg) – 55 Lbs (25 Kg)

Dimensions: 14″ (356 mm) W x 17.5″ (445 mm) L x 20″ (508 mm) H

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COD Diesel Fuel Conditioning Skid

COD coalesce skids rapidly remove water from diesel fuel > 99% single pass water removal efficiency and high efficiency particulate filtration.

COD coalesce skids rapidly remove water from diesel fuel > 99% single pass water removal efficiency and high efficiency particulate filtration.  Units available up to 200 gpm / 750 lpm for high volume treatment of bulk diesel tanks. Typical applications include diesel tank farm bulk fluid conditioning, tanker truck filling transfer and filtration, stand-by diesel storage tanks (hospitals, emergency response), and more.

Diesel fuel cleanliness is more critical than ever with increasing combustion pressures and sensitivity of fuel injectors.  Keep diesel fluids clean for reliable and fuel efficient engine operation and to keep stand-by fuel reserves ready for service.

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COT Turbine Oil Coalesce Skid

COT turbine oil coalesce skids rapidly remove water from turbine oil with > 95% single pass efficiency, control particulate to 16/14/11 and lower. COT skids are available to handle reservoirs up to 20,000 gallons and feature all synthetic media elements for pre-filter, coalesce, separation and post-filter.

Auto-water drain allows for 24×7 continuous unattended operation. On-board heaters help keep turbine lube reservoir warm even when the turbine is down maximizing coalesce efficiency and ensuring that fluid is in pristine condition when the turbine is ready to come back on-line.

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ECR™ Electrostatic Contamination Removal Skid

ECR™ electrostatic removes submicron particles created by thermal degradation in hydraulic or lube oil.  Ideal for steam turbine EHC systems with dark fluid.

ECR™ electrostatic contamination removal system captures sub-micron carbon based particles that are the by-product of hydraulic and lube oil thermal degradation.  ECR™ uses a high voltage electrostatic field and proprietary collector elements to remove the sub-micron particles.  Typical causes of thermal degradation are pressure induced dieseling and element spark discharge.

ECR™ will return phosphate ester fluid that has turned dark back to its original color in hydraulic or lube oil.  Ideal for steam turbine EHC systems with dark fluid.  Visit the phosphate ester fluid maintenance products page to learn more about the complete solution for years of trouble free EHC system operation and how to extend the life of phosphate ester fluid indefinitely.

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FC Offline Filter Cart

FC filter carts feature two DFE rated Hy-Pro spin-on elements in series to condition hydraulic fluids with two filter passes with each pass through the filter cart.  Media options available down to 1 micron absolute, water removal media and stainless mesh media.  Flow rates up to 22 gpm / 82 lpm with a variety of power options.  Ideal for hydraulic fluid conditioning and cleaning oils during fluid transfer.

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FCL High Viscosity Filter Cart

FCL filter carts feature a large element for conditioning high viscosity lubricants with high efficiency media selections down to 1 micron absolute, water removal and stainless mesh media.  Flow rates available up to 22 gpm / 82 lpm with a several power options available.  Ideal for high viscosity lube applications and filtering oil during fluid transfer.

 

FCLCOD Diesel Coalescing Filter Cart

FCL diesel coalescing filter carts feature a large combination coalesce/separator element to remove water from diesel fuel.  High efficiency pre-filter removes particulate contamination.  Flow rates available up to 22 gpm / 82 lpm with several power options available.

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FCLCOT Turbine Oil Conditioner/Purifier Cart

FCL turbine oil coalescing filter carts feature a large combination coalesce/separator element to remove water from turbine oil. High efficiency pre-filter removes particulate contamination. Flow rates available up to 5 gpm / 18 lpm with several power options available.

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FPL Dedicated Spin-On Filter Panel

FPL dedicated filter panels feature two Hy-Pro DFE rated spin-on elements in series for two filter passes with each pass through the panel.  Media options down to 1 micron absolute, water removal and stainless mesh.  Flow rates up to 10 gpm / 37.5 lpm and a variety of power options.  Ideal for compressor, hydraulic reservoir and dedicated fluid transfer applications.

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FSA(PE) Fluid Conditioning for Phosphate Ester

Ideal for Maintenance of Steam Turbine EHC Fire Resistant Fluids.

  • Prevent contamination related variable geometry valve failures, extend useful oil life.
  • Remove & maintain Acid Number to < 0.05 with ICB™ element technology.
  • Prevent & remove gels & deposit caused by other acid removal technologies (ICB™ technology removes dissolved metals).
  • Integrated TMR™ N2 (Nitrogen generator) prevents airborne water & metal ion ingression, and removes combustible dissolved gasses (prevent micro-dieseling).
  • Particulate & insoluble gel / sludge removal with high efficiency on-board filtration.
  • Maintain water content below 200 ppm with TMR™ N2 and minimize acid producing hydrolysis.

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FSJL Aero-Derivative Jet Lube Oil Conditioning

Ideal for Maintenance of Aero-Derivative Jet Lube Oil & Hydraulic Systems

  • Prevent contamination related variable geometry failures and extend useful oil life.
  • Remove & maintain Acid Number to < 0.06 with  element technology (Ion Charge Bonding by EPT).
  • Prevent aero-derivative lube oil gel & deposit formation with ICB™ element technology.
  • Maintain H2O to <200 ppm with TMR™ N2 and minimize acid production & slow oxidation.
  • Optional TMR™ N2 (Nitrogen generator) prevents airborne water & metal ion ingression, and removes combustible dissolved gasses (prevent micro-dieseling).
  • Particulate & insoluble gel / sludge removal with high efficiency on-board filtration.

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FSL Dedicated Off-Line Filtration

FSL dedicated off-line filtration systems feature a large element for conditioning high viscosity lube oils with high efficiency element media options down to 1 micron absolute, water removal and stainless wire mesh.  Ideal for coal mill and other gearbox applications and for cleaning & transferring high viscosity fluids.  High flow rates and a range of power options.  Dual stage FSL units give the flexibility to use water removal elements and high efficiency medias down to 1 micron absolute.

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FSLCOD Compact Diesel Coalescing Filtration System

Remove water and particulate to extend fuel injector life and increase combustion engine fuel efficiency.

Ideal for permanent installation on-board sea vessels and diesel applications requiring compact size restrictions.

Remove contaminants, protect equipment.

FSLCOD combines high efficiency single pass particulate and water removal to ensure that your fuel is always in spec, eliminating premature injector failures and downtime.

Elements that go beyond industry standard.

With DFE rated particulate filters and 100% synthetic coalesce/separator elements that remove all free and emulsified water down to 50 ppm, your fuel rail and high pressure injectors will be protected and running more efficiently than ever.

Small has never been bigger.

Coming in at only 1 ft2 (30 cm2) of floor space and 34” (86 cm) tall, the FSLCOD is engineered to provide maximum efficiency in minimal space.

Smarter filtration.

Designed for 24/7 unattended operation, FSLCODs with auto water drain technologies, available electrically or mechanically powered, provide you with the safety and security to know your diesel is clean and dry even when you’re off the clock.

Increase fuel efficiency, lower emissions.

Cleaner fuel runs more efficiently and with lower emissions, yielding better injector performance and life and leading to lower fuel usage, translating to bottom line profitability and a drastically lower environmental footprint. Monitor your fuels’ condition with properly positioned sample ports before the pre-filter and after the coalesce stage and always know how your filtration is performing.

No detail overlooked.

From the cast iron gear pump with internal relief to the space saving design, every component of the FSLCOD is designed to provide you with the highest quality filtration and integrate seamlessly into your systems. So whether you’ve got a single vessel or an entire fleet, you can rest assured that your diesel is clean and dry.

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FSLD High Viscosity Dual Filter Systems

FSLD High Viscosity / High Flow Dual Filter Systems provide dedicated off-line filtration with large elements for high viscosity lube oils.  Media options to 1 micron absolute, water removal & stainless mesh.  Ideal for coal mill and other gearbox applications.

A dedicated contamination solution for off-line conditioning and bulk oil handling. Dual housings allow flexibility in using staged element ratings to achieve remarkably clean fluids and hit target ISO Codes in fewer passes, all while extending filter element and oil lives. Ideal for conditioning reclaimed fluids or fluids with high dirt load.

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FSTO Turbine Lube Oil Varnish Removal

Ideal for Maintenance of Small Turbine Lube Oil & Compressor Reservoirs.

  • Prevent varnish related servo valve failures on small gas turbines and compressor lube oil applications (ie gas transmission compressor units).
  • Remove & prevent varnish deposits with ICB™ element technology (Ion Charge Bonding).
  • Achieve & maintain MPC value < 20 (lower varnish potential).
  • Lower ISO codes to 14/12/9 with high efficiency post filter element.
  • Extend life of anti-oxidant additives & prevent premature oil replacement.

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FSW Wall Mounted Filtration System

Compact and compatible, the FSW is the perfect offline filtration system for removing contamination from your systems and making sure they remain in peak operating condition.

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HS Heater Skid

For Hydraulic and Lubricating Oil Heating Applications

  • Low watt density heater elements prevent oil damage (no direct oil contact with element).
  • Programmable temperature control with integral no-flow switch prevents oil damage from stopping oil with heater energized.
  • Standard flow rates available to 100 gpm (375 lpm) plus.
  • Achieve and maintain target ISO codes with high efficiency on-board filtration
  • Large coreless filter elements yield low ISO codes & long filter element life
  • Ideal for hydraulic fluids and high viscosity lubricating oils up to ISO VG680

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LCS Liquid Conditioning Station

The new Hy-PRO LCS changes everything!

Hy-Pro’s customizable Liquid Conditioning Station will organize your lube room and ensure that contaminants are taken out of your lube oil or hydraulic fluid before it ever enters your machine.  Checkout the PDF linked below for more information.

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SVR Soluble Varnish Removal Skid

When combustion and steam turbines fall victim to unit trip or fail-to-start condition varnish is the usual suspect.  SVR™ Soluble Varnish Removal skids prevent and remove varnish deposit formation in lube oil by removing oxidation by-products as they are formed and while they are still in solution (dissolved).  By removing the soluble varnish feed stock SVR™  is addressing the primary cause of varnish before varnish deposits can form.  Stop varnish before it stops you!

SVR™ restores the solubility of the oil by removing the soluble varnish causing contamination that other technologies can’t.  By restoring solubility SVR™ enables the oil to chemically remove previously formed varnish deposits and reduce MPC varnish potential numbers from condition critical red to condition normal green.  Ask us how the SVR™ 1200 can reduce and maintain a 6000 gallon GE Frame 7 lube reservoir MPC value to single digits in approximately 45 days.

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V1 Compact Vacuum Dehydrator

The V1 mini vacuum dehydrator equipped with heater removes free and dissolved water from small reservoirs. This mini version of our VUD series machines is extremely portable and can operate on a 120VAC 1P 60Hz electrical circuit requiring < 20 Amps. The portability makes the V1 ideal for such applications as boiler feed pumps, FD & ID fans, ferries & work-boats, and any other small reservoir plagued with water contamination.

Check out our latest V1S case study!

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VUD Vac-U-Dry Vacuum Dehydrator

The VUD vacuum dehydrators rapidly remove free & dissolved water from hydraulic & lube fluids up to ISO VG680.  Achieve and maintain water levels to < 10 ppm.  Intuitive design is easy to operate.

The VUD series vacuum dehydrators rapidly remove free & dissolved water from a range of hydraulic and lube fluids up to ISO VG680 lubricant.  Achieve and maintain water levels down to 10 ppm for any sized reservoir.  Applications include steel mill Morgoil systems, turbine lube reservoirs, oil flushing and reclamation, bio-diesel polishing, paper machine conditioning, and many more.

Vac-U-Dry is available up to 100 gpm with many features that set the Hy-Pro unit apart including:

  • programmable thermostat and low watt density heaters
  • foam sensing and knockdown circuit
  • dual tank auto condensate water drain for 24×7 continuous unattended operation
  • high efficiency particulate filtration
  • flexible design options for any application
  • smart relay start-up and shut-down routines for easy operation
  • 4 vacuum pump choices to design your optimum unit

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Gearbox Filtration

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Industrial gearbox fluids are typically not filtered on-board and are changed on a time interval instead of keeping these oils clean and changed based on oil condition and remaining additive package.  Hy-Pro has the solution from large coal mill gearboxes to small conveyor gearboxes.

Coal Mill Gearbox Filtration.  Break the drain and refill gearbox oil change cycle and improve reliability, extend useful oil life and avoid premature contamination gearbox rebuilds by installing Hy-Pro FSL dedicated off-line filter skids specifically designed for high viscosity lube oils.  High flow LF housings are also a good fit for adding high efficiency filtration to existing re-circulation lines on coal mils to control particles and water contamination.

Learn more: FSLFCLTMRWater Removal ElementsCoal Pulverizer Gearbox Filtration Case Study

Cooling Tower Gearbox service often comes with confined space requirements. Changing the oil by traditional gearbox drain and refills can and should be avoided by using portable or permanent dedicated filtration systems that feature particulate and water removal filtration. Avoid premature gearbox rebuilds and replacements, keep cooling towers turning, and avoid premature fluid replacement with Hy-Pro’s range of off-line fluid conditioning solutions for gearboxes.

Learn more: FPLFSLFCLWater Removal Elements

Windmill Gearbox Filtration.  Transforming the motion of the wind into usable energy requires complex gearing and reliable lubrication.  Windmill gearing needs to maintain longer than normal component life because of the difficulty in servicing these remotely located and elevated gearboxes.  When a $1,500 bearing fails it can lead to production and revenue losses and replacement costs up to $200,000 (gearbox and crane).  Hy-Pro DFE rated lube and hydraulic elements deliver lower ISO Codes (cleaner fluid).  Dedicated FSL off-line skids keep fluids clean when undersized OEM side loops don’t because they go into bypass in under 6 months.  The Hy-Pro V1 Mini Vacuum Dehydrator is ideal for conditioning in-service lubricants removing particles and water.  It’s small enough to fit and runs on 120VAC 3P 60Hz < 15 amps.

Learn more: FSLWater Removal ElementsCoalPulverizer Gearbox Filtration Case StudyV1

Filter Element Upgrade

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DFE Rated Filter Element Upgrades

Dynamic Filter Efficiency (DFE) is the evolution in hydraulic and lube filter element performance validation and development, and Hy-Pro’s competitive advantage.

 Dynafuzz Stainless Fiber Media Element Upgrades

Dynafuzz stainless fiber media element upgrades are impervious to strong acids that can form in phosphate ester fluids and compromise glass media integrity.  Ideal for steam turbine EHC systems that have had problems with media migrations.

HP228 Series Element Upgrade Datasheet

Spin-on filter element upgrades with 1 1/4″ BSPP G thread.

HPQ280673 Series Element Upgrade Datasheet

HPQ280674 Series Element Upgrade Datasheet

HPQ290960S Filter Elements

HPQ290960S elements are used on water misting / fogging systems on combustion turbine air intake for cooling and NOX emission controls. Contact Hy-Pro for more information these critical air intake spray system element upgrades.

Lube Design High Viscosity Element Upgrades

Hy-Pro lube specific lube elements optimize bearing lube element life where the combination of high viscosity, high flow and low terminal ΔP alarm settings (15 psi / 1 bar) require the lowest possible clean element pressure drop and high efficiency particulate removal.

Non Spark Discharge Filter Element Upgrades

Filter element spark discharge is a recognized cause of fluid degradation in hydraulic and lube oil systems creating soluble by-products and sub-micron carbon particles that deplete additives, cause fluid darkening and lead to varnish deposits.  Hy-Pro NSD (Non Spark Discharge) elements are the solution.

Non-Standard Filter Element Worksheet

Didn’t find the element you need in our interchange guide?  Please use this datasheet to provide the necessary information for us to quote it.  Please also include several digital photos and information on the application including fluid, operating temperature and application.

Transmission Filter Element Upgrade Kits

Hy-Pro manufactures several transmission filter kits for Allison and ZF automatic transmissions in high efficiency high capacity glass and stainless mesh medias

Turbo Toc Element Upgrade Datasheet

Hy-Pro filter element upgrades are available for use in Turbo TOC oil conditioners.  High efficiency glass elements for pre-filter, coalesce & separator and post-filter stages achieve a higher efficiency particulate removal, ensure water separation through equipment plus lower overall turbine lube reservoir ISO codes.

Water Removal Filter Element Upgrades

Hy-Pro A media water removal can be combined with any DFE rated glass media to remove free water from hydraulic & lube oils and fuels down to fluid saturation point.  Water removal is available in any Hy-Pro element configuration including filter carts and dedicated off-line systems.

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